Manufacturing Processes and Techniques

1、Accurate measuring and batching system 
 There are many ways of measuring and batching, the best performance of which is the screw conveyor, because it is suitable for all powder materials in mortar, using frequency control, wear-resistant materials, horizontal arrangement, high accuracy, long life. For example, additives (small materials) are measured in microscopic quantities. The ratio of one to one thousand to ten thousand ratio, the requirements of measurement is very critical.
2、Efficient mixing system 
 Mixer is the most critical part of mortar material production, but also the whole set of production line “heart”. Mixer is a combination of foreign technology for dry mortar service aggravated high-efficiency mixing machine can achieve the following performance. 
 (1) Mixing uniformity of more than 99%, 1-3 minutes to mix evenly. 
 (2) With a unique mixing principle and mixer design to achieve the mixing quality and high efficiency on the basis of reducing energy consumption. (Such as organic powder polystyrene granule insulation mortar and inorganic glass beads insulation mortar mixing principle).
 (3) High-speed fly cutter to disperse the fiber efficiently. 
 (4)The whole machine adopts air sealing, pneumatic large door opening, unique discharging device door, pulp leaf list plate wear-resistant design, long life, easy maintenance, reliable and stable.
 (5) With self-locking device. 
3、Finished product warehouse and secondary mixing system 
 Finished product silo and secondary mixing eliminates the phenomenon of more fibers, poor fluidity, and easy bridging and adhesion of granular materials. The system realizes fast and continuous discharging, and the special raw material finished product silo with air flotation device can discharge smoothly.
4、Environmentally accurate packaging system and bulk technology 
 According to the variety of products, our company provides valve bag, open bag and impeller type packaging machine. The packing range is 20-50kg to meet different project requirements. Through the control system, the operator only needs to put the packing bag into the valve mouth, and other work can be finished automatically. The packed products are conveyed to the palletizing table for storage through belt conveyor, and the forklift truck completes the work of putting the products into storage. The weighing is accurate and the packing quality is high. 
5、Intelligent automatic batching system 
 M880net intelligent automatic batching control system developed by our company. The system has self-checking software correction and easy maintenance, color CRT display section equipment process flow diagram, with dual-bin simultaneous feeding to shorten the dosage time, formula management, printing real-time dosage reports, formula output, raw material consumption reports, and statistics of its class day, week, month and other quantitative management reports.

　typical form

Block type dry mortar production line
  Block type production line is designed according to the plant and investment scale of the manufacturer. The cost is low and the process is reasonable. It also needs to be equipped with automatic measuring and computerized operation system. It can produce external wall insulation mortar, self-leveling mortar, repair mortar, waterproof mortar, colorful decorative mortar, internal and external wall putty, tile adhesive, caulking agent and so on. Suitable for medium-sized enterprises. 
Tower type dry mortar production line
 High product quality, mix as you go, many product varieties, high mixing uniformity, high production efficiency, advanced control system, commonly used process layout, all the pre-treated raw materials are lifted into the raw material tank, and the raw materials flow out of the silo by their own gravity and air flotation device. After computerized batching, screw conveyor metering weighing, mixing and then packaging into bags or bulk trucks or into the finished product storage and other processes, all operated by the computer control system. Reduce the amount of labor, high precision batching, easy to use. Adopting closed production, the site is clean and pollution-free. This kind of production line is suitable for producing common mortar: i.e. (masonry mortar, plastering mortar); at the same time, it can produce most of the special mortars such as waterproof mortar, tile adhesive, caulking agent, interface agent, putty and so on.